Start to Custom Made Lithium Ion Battery Packs
- Get your battery solution in 24 hours
- Get your battery specification in 3 days
- Samples lead time upon your requirements
- Engineering Support
- Strictly Quality Control
Technical Support
Engineering Team
What are custom Lithium ion battery packs?
Lithium-ion batteries are a type of rechargeable battery which are commonly used in various electronic devices such as laptops, smartphones, power tools, and electric vehicles.
Custom Lithium ion battery packs are designed and manufactured to meet the unique needs of a particular device or application. The goal is to create a battery pack that seamlessly integrates with the device it powers.
What can we custom Lithium ion battery packs?
- 3D drawing of outer case, we can create the tooling of cases, can be IP65 if needed.
- Voltage, it can be 3.2V,3.6V,3.7V,3.85V, 7.4V,7.2V,11.1V,12.8V,25.2,51.2V....
- Single cell Capacity : it can be 50mAh~200Ah
- Size and Shape, it can be custom-made as per your spacing
- Chemistry: Lithium ion, Li-polymer, LiFePO4
- Protection Circuit: over charging protection,over discharging protection, temperature protection,over current protection
- BMS including communication protocol if needed
- Certification and other requirements.
How can we help you build the custom Lithium ion battery packs?
Our design implementation strategies include:
- Assess the customizability of the project as a whole first
- Project specific to each responsible engineer
- Good at problem solving, and course correcting
- Test demos and make notes to better customize the production process for mass production.
What Kind Lithium ion battery can we offer?
- Standard Lithium ion Cylindrical Battery Pack
- widely used for GPS, barcode scanner,laptops, flashlights,smart locks etc.
- High C rate Lithium ion Cylindrical Battery Pack
- widely used for vacuum cleaner, auto-mower, power tools, etc.
- Standard Li-polymer Battery Pack
- widely used for smart phone, GPS, smart watch, TWS earbuds,conntrollers,wireless mouse and keyboard, E-bike, bluetooth headsets and speakers etc.
- Hi-Discharge rate Lithium ion Cylindrical Battery Pack
- widely used for drone,delivery UAV, Agricultural drones etc.
- LiFe Po4 Battery Pack
- widely used for UPS, energy storage, AGV,5G base stations, two-wheelers, heavy-duty trucks, electric ships and other fields
Gerneral Purchasing Process Guide:
- Inquiry: we need basic information about battery after communication back and forth, like cell size, voltage, working current, max working current, 3D case drawing, BMS information and others.It will be better if you send us battery sepecification.
- Quotation/Payment term/Derlivery term
- Samples Arrangement after quotation approval
- Samples Approval
- Placing order
- Arrange down payment
- Mass production
- Quality Testing by customers
- Arrange rest payment
- Delivery and clear custom in China
- Ship on Board
The Battery Manufacturing Process
1. After the samples and battery specification are confirmed, we will start mass production soon after receiving the customer order and deposit.
2. Evaluate supplier, and test the quality of cell and PCM samples, till samples are approved.
3. Buy all the materials from the qualified supplier which are CE, ROHS,UKCA certified.
4. Spot-check cells capacity and fully check the voltage and internal resistance of cells before mass production.
5. Start mass production.
6. Fully check the battery quality during mass production, called IPQC.
7. After batteries are finished, fully check their performance, such as appearance, voltage, working current, over-working current, internal resistance etc. For the multiple battery pack, we add the life cycle testing before shipment.
8. Package and shipment.
The Battery Quality Control Process
Start
Supplier Quality Evaluation
Purchasing Materials
Incoming Materials Checking
First Sample for production
Start Trial order before mass production
Start Mass Production,100% quality checking during production
InPut Process Quality Control(IPQC)
100% quality checking before package
Out Quality Checking(OQC)
8D Quality Analysis Report, records are filed for easy follow-up
Customer Service After Sales
Request for a quote today
Send us a message if you have any questions or request a quote. Our experts will give you a reply within 24 hours and help you select the right valve you want.